...

Deburring Shop

Our Services

Deburring 

(Images and Videos will go in each part, will provide asap)

Manual Deburring is the most common deburring process because it is the most flexible process. It also only requires low-cost tools and allows for instant inspection.[6] Manual deburring is either done with tools like scrapers, files, sandpaper, stones, and reamers or with handheld power tools that use abrasive points, sandpaper, or cutters similar to those used to deburr during machining.

Mechanical Deburring is in general conducted by means of mechanical

abrasion during mechanical deburring processes. Several

deburring tools including abrasive wheel, brush, or solid tools for direct installation at the machine–tool station. Commonly used on aluminum, steel and titanium.

Diecast Deburring In the process of die casting, due to the factors such as the pressure impact and the lack of clamping force, burr is inevitable in die casting. In recent years, along with the die casting quality requirements are increasing day by day, the requirement of burr is much stricter and there emerge a lot of deburring ways. Manual, mechanical and thermal deburr techniques are popular in treating burr on diecast parts.

Thermal Burr (Deburring) is a process of removing burrs caused by production (due to milling, drilling, etc.) from various machine parts.  For this purpose, the workpieces are placed in a bell-shaped deburring chamber which is hydraulically closed by a closing plate.  An accurately defined mixture of gasses is fed into the deburring chamber via a gas metering system and ignited by a spark.  The temperature of combustion ranges from 2,500 to 3,300 Celcius and rises adobe the ignition temperature of of the burr.  The excess oxygen inside the deburring chamber leads to a chemical reaction which vaporizes the burr completely, nearly instantaneously.

Vibratory (mass deburring) consists of placing parts, media, and compounds into a vibratory tub or bowl. The vibratory action creates a force on the parts causing media and parts to turn and grind against each other deburring or polishing a mass of parts. It can be used for applications such as polishing, cleaning, descaling, and surface preparation. Vibratory equipment configurations are commonly batch tubs, round bowls, or thru-feed machines resulting in a deburring or burnishing process that is unattainable by hand.

Tumble Deburring (mass deburring) process provides an action comparable to rocks tumbling down a steep hill. The parts are placed in a barrel along with water, abrasive media, and the proper compounding agent. The rotation of the barrel causes the media mass and parts to tumble down upon itself causing friction and thereby abrading the parts in the mass.  This produces a cutting action that results in a fast, efficient deburring of the part’s surfaces.

Texture & Finishing

(Images and Videos will go in each part, will provide asap)

Ball Burnishing, or ballizing, is a replacement for other bore finishing operations such as grinding, honing, or polishing. A ballizing tool consists of one or more over-sized balls that are pushed through a hole. The tool is similar to a broach, but instead of cutting away material, it plows it out of the way.

Media/Sand Blasting also known as abrasive blasting, which is a generic term for the process of smoothing, shaping and cleaning a hard surface by forcing solid particles across that surface at high speeds; the effect is similar to that of using sandpaper, but provides a more even finish with no problems at corners or crannies. Sandblasting equipment typically consists of a chamber in which sand and air are mixed. The mixture travels through a hand-held nozzle to direct the particles toward the surface or work piece. Nozzles come in a variety of shapes, sizes, and materials.

Bead Blasting is the process of removing surface deposits by applying fine glass beads at high pressure without damaging the surface. Bead blasting is often used in creating a uniform surface finish on machined parts. Bead blasting is preferred over sandblasting, in situations where sandblasting tends to create a greater surface profile than bead blasting.

Centrifugal Barrel Finishing machines are typically made up of two or four individual barrels (or drums) mounted on the outer edge of a turret. The turret is rotated in one direction, causing the barrels to rotate in the opposite direction creating very high G-forces or pressures, as well as considerable media sliding action within the drums. The movement mimics that of a ferris wheel. This action is due to either a Timing Belt, V-Belts or Chain that is connected between the main shaft and the centerline of the 4 barrels. In operation, this turret rotation creates a high centrifugal force. This force compresses the load into a tight mass causing the media and parts to slide against each other removing burrs and creating a superior finish.

Degreasing also known as aqueous cleaning uses water as its primary solvent.  Some of our customers require dry and oil-free parts before shipping to their customers. We offer cleaning and packaging so that the final finish is dry and clean.  Our assembly-line process and automated commercial part washers speed up turnarounds without ever compromising on quality.

Marking & Inspection

(Images and Videos will go in each part, will provide asap)

Laser Engraving (Marking) is a process by which a beam of focused light interacts with the surface material to vaporize or remove a layer of the surface material leaving a cavity in the surface that is generally visible to the eye and noticeable to the touch. The amount of material removed and the depth of the cavity can be controlled by a skilled engineer to produce quality engravings in any material type.

Inspect and Sort process involves utilizing state of the art equipment such as CMMs, video inspection systems, 3D scanners and even surface roughness testers to determine specification adherence on a variety of items. For companies focused on high-quality products, checking for and removing any deficient components is an important part of the manufacturing process. Whether parts are from an external supplier or even an internal process, quality sorting services ensure products that reach end-users are of the highest quality and safe for use, with minimal disruption to your process.

Scroll to Top